97 Decker Road, Butler NJ 07405 973-838-3800 sales@precisionformsinc.com

CAPABILITIES

Implant machining

Prototypes | Discrete Production | Full Launches | Portfolio Gaps

  • Hip
  • Modular Stems / Necks
  • Acetabular Cups
  • Femoral Heads
  • Knee
  • Tibia Trays
  • Femoral
  • Patella
  • Shoulder
  • Stems
  • Uni-Polar Heads
  • Spine
  • Plates -Cervical/Thoracolumbar
  • Artificial Discs
  • Thoracic & Lumbar Interbody Spacers & Cages
  • Connecting Links & Rods
  • Screws
  • Trauma
  • Plates – Femur/Tibia/Fibula/Clavicle
  • Plates – Extremity/Small Joint
  • Cranial Maxillofacial
    Plates
  • Dental Implants
  • Mesh
  • Orbital Plates
  • Mandible Plates

Process

  • CNC Swiss turn
  • Passivation
  • CNC mill 4th and 5th axis
  • Laser Welding
  • CNC mill turn
  • Laser mark
  • Ultrasonic cleaning
  • CAD/CAM

Implant machining

Prototypes | Discrete Production | Full Launches | Portfolio Gaps

  • Hip
  • Modular Stems / Necks
  • Acetabular Cups
  • Femoral Heads
  • Knee
  • Tibia Trays
  • Femoral
  • Patella
  • Shoulder
  • Stems
  • Uni-Polar Heads
  • Spine
  • Plates -Cervical/Thoracolumbar
  • Artificial Discs
  • Thoracic & Lumbar Interbody Spacers & Cages
  • Connecting Links & Rods
  • Screws
  • Trauma
  • Plates – Femur/Tibia/Fibula/Clavicle
  • Plates – Extremity/Small Joint
  • Cranial Maxillofacial
    Plates
  • Dental Implants
  • Mesh
  • Orbital Plates
  • Mandible Plates

Process

  • CNC Swiss turn
  • Passivation
  • CNC mill 4th and 5th axis
  • Laser Welding
  • CNC mill turn
  • Laser mark
  • Ultrasonic cleaning
  • CAD/CAM

Instrument machining

Custom instruments can be quite demanding and we rise to the occasion by providing a broad range of machining processes such as 5th Axis machining, wire and sinker EDM, laser welding, laser marking and polishing options to cost effectively deliver a product to your precise specifications.
  • Bone drills
  • Reamers
  • Osteotomes
  • Retractors
  • Bone chisels
  • Cutting Guides
  • Handles

Instrument machining

Custom instruments can be quite demanding and we rise to the occasion by providing a broad range of machining processes such as 5th Axis machining, wire and sinker EDM, laser welding, laser marking and polishing options to cost effectively deliver a product to your precise specifications.
  • Bone drills
  • Reamers
  • Osteotomes
  • Retractors
  • Bone chisels
  • Cutting Guides
  • Handles

Prototyping

Low volume or high-volume prototyping plays an essential role in the design and development process. Our Advanced Engineering Group has the vision and expertise required to help bring a product to market. Our team of world-class design and manufacturing engineers, programmers, prototype technicians, quality control and quality assurance specialists work together to solve the most complex challenges. At all stages of the product lifecycle, our team delivers robust and proficient solutions to help our clients compete in the marketplace.

Design for Manufacturing

Our Advanced Engineering group meets continuously to review all new jobs to ensure manufacturability and quality standards are understood before we release. This pro-active review has eliminated significant bottlenecks for our customers and resulted in quick to market opportunities. We are always looking at ways to improve our processes to better service our customers.

Metal finishing

  • Bead blast
  • Polishing
  • Tumbling

Clean and Passivation

  • Sonic clean 4 tank Passivation unit
  • Branson OMNI-2000 Ultrasonic cleaning station
  • Ramco MK24EUSS/2000 Ultrasonic with Agitation

Welding

  • TRUMPF True Laser welding station 5004 with 4th axis

Marking

  • TRUMPF True Laser marking station 5000 with 4th axis
  • Chemical etch Marking

Metal finishing

  • Bead blast
  • Polishing
  • Tumbling

Welding

  • TRUMPF True Laser welding station 5004 with 4th axis

Clean and Passivation

  • Sonic clean 4 tank Passivation unit
  • Branson OMNI-2000 Ultrasonic cleaning station
  • Ramco MK24EUSS/2000 Ultrasonic with Agitation

Marking

  • TRUMPF True Laser marking station 5000 with 4th axis
  • Chemical etch Marking

Assembly

Precision Forms capabilities go far beyond component manufacturing. Many of today’s devices call for very detailed assemblies and sub-assemblies and our team has some of the best hands in the business.

Inventory Management

Precision Forms will keep consigned quantities of inventory as needed to mitigate any supply disruptions and ensuring timely response to market needs.

Margin Expansion

Precision Forms is constantly upgrading our technology and always looking to tweak our processes to better service our customers. We are recognized for working collaboratively with our partners in identifying opportunities for cost improvements.